vintage metal jack in the box toy $49.95 Single spot welds is the best method for welding thin panels. You could also switch from using ER70 wire to Silicon Bronze MIG wire. This allows you to use much less heat, softer metal for grinding afterward, and produce less warpage. Have a wet rag nearby and pad the metal after a few spots to help soak some heat out as you spot weld along.
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At Approved Sheet Metal, we find that welding sheet metal is one of the most misunderstood processes in precision sheet metal fabrication. In an effort to demystify welding and help our customers choose the optimal welding method for a part, we do our best to clearly outline the benefits and limitations of different custom welding techniques.
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